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  Thermal Spray Wires :
      
 THERMAL SPRAY WIRES

All type of metals, alloys, stainless steel, molybdenum wires available in coil, spool to suit both flame and arc  spray process.

Stainless Spray I
18/8 types Chromium-Nickel, Austenite Machinable
Rb 80-90 AISI 304

A general purpose stainless for corrosion protection. Resistant against sea water and slightly corrosive acids. Wear resistant also. Applications include pump shafts in ship building and fish processing industry, textile rolls.

Stainless Spray II
Chrome alloyed. Grinding only
Rc 42 - 48 AISI 420

Chromium steel for the application of hard layers, good wear resistance and emergency running characteristics. Substitute for hard chrome plating, fair corrosion-resistance, e.g. for plungers, hydraulic pistons, sliding surfaces, shafts and machine elements.

Stainless Spray III
Chrom-Nickel-Moly-
Austenite Steel. Machinable
Rb 94 - 98, AISI 316

As stainless spray I, but with higher corrosion and wear resistance bright and shining finish.

Spray Steel 80
High carbon Steel,
Grinding. Rc 42 - 48

A low shrink, high carbon steel wire developed for applying hard wear resistance coating, such as crankshafts, camshafts, etc.

Spay Steel 10
Low Carbon Steel,
Machinable Rb 90 - 96

A general purpose carbon steel for rebuilding worn steel parts where excellent machinability is the main consideration. Fair wear resistance. Suitable for press fit mis-machined parts ball bearings seat etc.

Spray Steel 25
Mild Steel, Machinable
Rc 30 - 35

This is a carbon steel similar to Spray Steel 10, except that it is harder and has a lower shrink factor. Machinability and wear characteristic are both good.

Molybdenum
99% Moly., Grinding,
Rc 44 - 45

It is frequently used as a bond coat due to its very good bong strength between the surface of base metal and sprayed metal. Though molybdenum is a costly wire, the sprayed thickness required for excellent bonding is only 0.015". It is also used as a top coat material due to low friction characteristics and high particle hardness. General applications are syncro rings, piston rings, clutch parts etc.

Nickel - Aluminide
Hardness 20 - 25 HRC

A unique pre-alloyed wire of nickel & aluminium. Good resistance to high temperature oxidation and thermal shock. Excellent self bonding to many substrates. Used as bond coat also. Useful for brazing jigs, heating crucibles, casting ladles etc.

Aluminium - Bronze

Bronze containing about 9% aluminium. Resistant against wear and corrosion through sea water, low shrinkage, used in ship building, engine and machine construction.

Tin - Bronze

As above very good surface quality, limited corrosion resistance, e.g. for sea water main pumps, centrifugal pumps shafts.

Phos - Bronze

A phosphor bronze for special repair of phosphor bronze items. Machines well.

Tin Based Babbitt

Suitable for bearings, segment rings and bushes, can be subjected to high dynamic and static loads, extremely silent-running characteristics, also with tight fit, excellent emergency running characteristics.

Lead Based Babbitt

To be used as explained above, but only structural parts of less precision and with higher dimensional tolerance.

Copper
Hardness 37 - 40 Rb

For coatings to serve as electrically conductive layers on non-conductive materials. For rolls and cylinders used in paper and textile industry.

Pure Nickel (99.9%)

For high-quality surface protection.

Pure Tin (99.9%)

For surface protection of food industry equipment.

Tin - Zinc

For obtaining solderable and conductive surface on non-conductive substrate. Also suitable for preparation of moulds for low pressure injection moulding.

Zinc (99.9%)

Time-tried anti-corrosion material for practically unlimited use in the field of ship building machine and container construction and pipe or conduit manufacture, for steel structures of all types and size, internal coating of tanks, bridges, dam sections etc.

Aluminium (99.5%)

Corrosion protection against sea water, hot water and industrial atmospheres. Also for heat resistant for crucibles, firebox and doors & burner tubes, automobile exhausts.

Brass

Surface finishing in apparatus and machine construction. Coating may be applied on shaft or rolls, eliminating use of solid brass.

Monel

For anti corrosion applications.